√ ZEFRON MIXER SYSTEM HOT (heated / insulated) and BASIC (non-heated) is a 200-litre mixer designed for cosmetic emulsions.
√ Robust stainless steel structure AISI 304, with product contact parts in AISI 316L.
√ Independent mechanical description designed for executing complete and repeatable processes of emulsification and mixing.
The internal structure is perfectly dimensioned for controlled mixing with constant agitation and product recirculation.
Machine equipped with mixing system and temperature management system.
√ Vertical motorized agitator with coaxial gear reducer installed on the top lid.
√ HOT version equipped with insulated jacket for electric heating and digital control of product temperature, cooling and heating.
√ BASIC version simplified, ideal for mixing fluids without temperature control.
√ Tank mounted on pivoting frame, with 2” Clamp discharge valve.
INSULATION AND TEMPERATURE CONTROL
Double-wall tank with interspace for hot or cold water circulation.
System designed to maintain and control the product temperature during processing.
External thermal insulation with anti-scald protection.
CONTROL AND MANAGEMENT
BASIC version with manual adjustment of operating
parameters.
HOT version prepared for controlled temperature management.
Optional PLC integration for control of agitation speed, temperature and process cycles.
Machine prepared for integration into automatic production lines.
DISCHARGE SYSTEM
2” Clamp ball valve in AISI 316 stainless steel.
Positioned at the bottom of the tank to ensure complete product discharge.
CLEANING SYSTEM
Preparation for internal washing through two spray balls installed on the lid.
Washing fluid supply and pressure to be provided by the end user.
Agitator safety stop when lid is open
Anti-scald insulation
Product discharge: bottom tank outlet
| Configuration | Max Output | Valore |
|---|---|---|
| M200 – BASIC | 35–45 rpm (adjustable via inverter) | 2 kW |
| M200 – HOT | 35–45 rpm (adjustable via inverter) | Up to 14 kW |
Note: operating range optimized according to product characteristics.
Working capacity: 200 L
Minimum workable capacity: 60 L
Minimum product level: ~150 mm
(Indicative value depending on product characteristics)
| Technical Feature | ZEFRON MIXER HOT | ZEFRON MIXER BASIC |
|---|---|---|
| Typology | Insulated mixer with heating/cooling | Standard mixer for cold emulsions |
| Tank capacity | 200 litres | 200 litres |
| Product contact parts | Stainless steel AISI 316 | Stainless steel AISI 316 |
| Frame | Stainless steel AISI 304 | Stainless steel AISI 304 |
| Agitation system | Motorized vertical agitator | Motorized vertical agitator |
| Motorization | Three-phase motor with coaxial reducer | Three-phase motor with coaxial reducer |
| Heating system | Electric heating via jacket | Not included |
| Cooling system | Water circulation (optional) | Not included |
| Temperature control | Digital thermostat + PT100 probe Max. 90 °C | Not included |
| Lid | Removable with Clamp closure | Removable with Clamp closure |
| Product discharge | 2" Clamp ball valve in stainless steel | 2" Clamp ball valve in stainless steel |
| Thermal insulation | Rock wool | None |
| Frame | Stainless steel frame with wheels | Stainless steel frame with wheels |
| Electrical control panel | Included (agitator safety + heating management) | Included (agitator safety) |
| Operator interface | 10" touch screen | Electromechanical control panel with safety devices |
| Configuration | Stand-alone, ready for line integration | Stand-alone, ready for line integration |
| Optional equipment | PLC, pump, CIP recirculation, level control, touch screen | PLC, pump, CIP recirculation, level control, touch screen |
| Power supply | 400 V – Three-phase – 50 Hz | 400 V – Three-phase – 50 Hz |
| Installed power | 14 kW (depending on heating resistances) | 2 kW |
| Weight | 150 – 180 kg | 120 – 130 kg |
| Applications | Thermosensitive products, hot/cold emulsions | Cosmetic or chemical products at room temperature |