Mixer

MODULAR MIXING SOLUTION
ZEFRONMIXER
Linear System

ZEFRON MIXER SYSTEM HOT (heated / insulated) and BASIC (non-heated) is a 200-litre mixer designed for cosmetic emulsions.

Robust stainless steel structure AISI 304, with product contact parts in AISI 316L.

Independent mechanical description designed for executing complete and repeatable processes of emulsification and mixing.
The internal structure is perfectly dimensioned for controlled mixing with constant agitation and product recirculation.
Machine equipped with mixing system and temperature management system.

Vertical motorized agitator with coaxial gear reducer installed on the top lid.

HOT version equipped with insulated jacket for electric heating and digital control of product temperature, cooling and heating.

BASIC version simplified, ideal for mixing fluids without temperature control.

Tank mounted on pivoting frame, with 2” Clamp discharge valve.

INSULATION AND TEMPERATURE CONTROL
Double-wall tank with interspace for hot or cold water circulation.
System designed to maintain and control the product temperature during processing.
External thermal insulation with anti-scald protection.

CONTROL AND MANAGEMENT
BASIC version with manual adjustment of operating
parameters.
HOT version prepared for controlled temperature management.
Optional PLC integration for control of agitation speed, temperature and process cycles.
Machine prepared for integration into automatic production lines.

DISCHARGE SYSTEM
2” Clamp ball valve in AISI 316 stainless steel.
Positioned at the bottom of the tank to ensure complete product discharge.

CLEANING SYSTEM
Preparation for internal washing through two spray balls installed on the lid.
Washing fluid supply and pressure to be provided by the end user.

SAFETY

Agitator safety stop when lid is open
Anti-scald insulation
Product discharge: bottom tank outlet

APPLICATION SECTORS

CONFIGURATIONS

Configuration Max Output Valore
M200 – BASIC 35–45 rpm (adjustable via inverter) 2 kW
M200 – HOT 35–45 rpm (adjustable via inverter) Up to 14 kW

Note: operating range optimized according to product characteristics.

RANGE

Working capacity: 200 L
Minimum workable capacity: 60 L
Minimum product level: ~150 mm
(Indicative value depending on product characteristics)

TECHNICAL SPECIFICATIONS

Technical Feature ZEFRON MIXER HOT ZEFRON MIXER BASIC
Typology Insulated mixer with heating/cooling Standard mixer for cold emulsions
Tank capacity 200 litres 200 litres
Product contact parts Stainless steel AISI 316 Stainless steel AISI 316
Frame Stainless steel AISI 304 Stainless steel AISI 304
Agitation system Motorized vertical agitator Motorized vertical agitator
Motorization Three-phase motor with coaxial reducer Three-phase motor with coaxial reducer
Heating system Electric heating via jacket Not included
Cooling system Water circulation (optional) Not included
Temperature control Digital thermostat + PT100 probe Max. 90 °C Not included
Lid Removable with Clamp closure Removable with Clamp closure
Product discharge 2" Clamp ball valve in stainless steel 2" Clamp ball valve in stainless steel
Thermal insulation Rock wool None
Frame Stainless steel frame with wheels Stainless steel frame with wheels
Electrical control panel Included (agitator safety + heating management) Included (agitator safety)
Operator interface 10" touch screen Electromechanical control panel with safety devices
Configuration Stand-alone, ready for line integration Stand-alone, ready for line integration
Optional equipment PLC, pump, CIP recirculation, level control, touch screen PLC, pump, CIP recirculation, level control, touch screen
Power supply 400 V – Three-phase – 50 Hz 400 V – Three-phase – 50 Hz
Installed power 14 kW (depending on heating resistances) 2 kW
Weight 150 – 180 kg 120 – 130 kg
Applications Thermosensitive products, hot/cold emulsions Cosmetic or chemical products at room temperature
ZEFAFilling
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